Clutch hub nut, 180-210 foot pounds
Camshafts
Though I didn't make it quiet to the 50 degree line. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Plus, its motorcycles are just as iconic as the company itself. The torque has been increased from . Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. I would also encourage other viewers not to answer this question either. 0000001947 00000 n
Over time, the clutch of your bike wears down, which results in adjustments. Install a TC 88/95 cam
144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. M. maximum. See Figure 58. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. WEB Links
Posted on Aug 09, 2009 Harley vs Honda Motocycle: Which One Suits You Most? Primary cover bolts: 14-21 ft lbs. It is supposed to go into the second more comfortably and then shift through into the first without grinding.
Its time I addressed the issue of tools & torque specifications. 150-165 foot pounds
So, insert your screwdriver or Allen key and follow the given instruction. Now release the clutch plates that caused the dragging. 0000019537 00000 n
Therere other torque values for different screws and nuts too.
Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Crankcase bolts
Inspection cover should be about same or a little less. Compensating sprocket nut is 80-100 ft-lbs., all years. 25-40 foot pounds. [PDF] INSTRUCTIONS - Harley-Davidson I feel confident that it's there to stay. 35-40 foot pounds
Now you need to allow enough room for the adjuster to release all the tension on the clutch. lordharold Active Member. JavaScript is disabled. Which starts here in the milwaukee area on Wednesday. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Now you should slacken the larger lock nut by unfastening it with your fingers. New EFI for EVO and TC, Performance Gallery
15-17 foot pounds
2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic.
What I know off the top of my head: 1.) EVO Exhaust Testing
2020. Harley-Davidson CVO Tri Glide Specs.
Brake Line Banjo Fittings
But I didn't car for that. 883 to 1200 Upgrade
Fastener Size - Torque ft. lbs. Battery. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. QO_(44? SOURCE: Need the torque specs on clutch for a 85 FLHTC. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Insert a 7/16 in drill bit (1) through hole in front axle. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Harley-Davidson Breakout 114 Specs. To cylinder heads
Even why wont anyone love to have Harley on their preference list? Oil Pump manifold screws
Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. That did say maxium of 50 degree. Installation, Maintenance and Tuning Index will help you
2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. 0000004810 00000 n
The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. After that, tighten the lever or turn it inward for the opposite effect. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). 0000002407 00000 n
Refer to Photo 2. 83. Thus, the motorcycle gets its top speed for which it is known. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Apr 27, 2016. I put a little red locktite on. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. It depends on the motorcycle model and manufacturing years. vs Twin Cam: What Makes the Difference? Thats the point where you need to the adjustment. Clutch hub nut (left handed threads) 60-80 foot pounds. pounds, rocker cover 135-155 inch pounds. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Discussions.
Henceforth, you must know how much torque each nuts and screws require. TC Performance Heads 100+HP, Pro Tuning on a Shade
We have briefly discussed Harley Davidson torque specifications for only a few components and models. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Search the site
27-32 foot pounds
SOURCE: Need the torque specs on clutch for a 85 FLHTC. Carburetor Troubleshooting
Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts.
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June 2, 2018 by Ride It Wrench It 4 Comments. There you will find explanations on Harley Clutch Adjustment Torque specs too. 6. Loosen slider cap nuts and axle nut. You have to understand there are different levels of mechanical aptitude. 16-18 foot pounds
Finding Manifold Leaks
128 HP 95 CID
100 in lbs for the derby cover. lordharold, Jun 2, 2012. Plus they say blue for the clutch nut and red for the compansator. 90-120 inch pounds
There is a 35 ft-lbs difference between the two which is substantial. 9-10 foot pound
TC95 128HP Stage 3
This article aimed to let you know about how to adjust Harley clutch cable. 0000007800 00000 n
It is crucial for safety and smooth riding performance. Nightrider COPYRIGHT
Spark Plugs
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70-80 inch pounds
Shovelhead Modifications
This page was generated at 06:17 PM. For doing that, you need to secure the adjuster by using a wrench. I went and purchased a machine shim the fits exactly behind that nut. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Rear Wheel Sprocket bolts
1/4 " - 10 ft. lbs. 3 0 obj
In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Evolution Unlimited
1/2" - 58 ft. lbs. You, Read More Who Manufactures Harley Davidson Spark Plugs? So, back it out with a flathead screwdriver until it is lightly seated. Drain your primary completely. Instructions say refer to the manual. Air Density, Harley-Davidson EFI
3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. 32-40 inch pounds
We and our partners use cookies to Store and/or access information on a device. Bottom bolt, 50 foot pounds
Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. The consent submitted will only be used for data processing originating from this website. Locate the chain tensioner assembly and loosen the top center nut a . 144. Clean the drain plug and install the new O-ring. Install a Big Twin cam
two old goats arthritis formula reviews . Including all these torque specs for Harley in a single article is nearly impossible. Camshaft Specifications
The Fora platform includes forum software by XenForo. as instructed in your factory manual. Profession Tuning on a Shade Tree Budget, Engine Performance
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The pictures below will help you understand why I dont give torque specifications when asked. May 16, 2006. Two lines in nut on Compensator and one line in clutch hub nut. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Thanks guys.. will be stopping bye the dealer today to get some other stuff. 7/16" - 54 ft. lbs. Also, as recommended by a guy who builds racing engines. Evolution 80
While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. all other 1/4'' fastners are tq at 108 in.lbs. Could someone tell me which is correct? Shop Manual
Place your catch pan under the primary and remove the drain plug. I printed off the complete torque specs for the softail models . #7. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. or 10-12 Nm. We also found 79 foot-pounds of torque capacity for the 1340-cc. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike.
He said that before they redesigned the compensator. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. 100 in lbs for the clutch diaphragm bolts. 0000014611 00000 n
The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Which it won't fit my bike.. eitherway I'll have it ready to go today. -EFI basics explained
You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Your email address will not be published. Required fields are marked *. remember to move the torque wrench quick and steady or you will over torque the fastener. Transmission Sprocket nut
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The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. T-45 Torx
Address what you may be asking? No two are exactly alike, and each one has its own story. Two lines in nut on Compensator and one line in clutch hub nut. On models with dual front calipers, check alignment of brake discs to fork. 35-45 foot pounds
for Derby Cover. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Color options. Torque specs seem off. Rear Axle nut
12 V, 28 Ah, 405 CCA sealed and maintenance-free. This engine is designed to use unleaded fuel. In that service manual are torque specs for specific fasteners. Primary Cover screws
5/8" - 154, Home
Front Brake Caliper mounting screws
The torque specs are the same as with any Evolution engine.
gear lube. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. EVO 95 HP Stage 3
on the trany. Front Brake Disc screws
Assembly Torque Values, Crank Pin nut
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The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. 1979 - Late 1984 Torque Specs. You really, really need the instructions on the diaphram spring adjustment. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. EVO 64 HP Stage 1
Derby is 84-108 inch (7-9 ft.) lbs. lb.) First, you need to pull up your vehicles clutch cable. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Selecting a cam
But I have a question about the torque vaules. Estimate 1/4 Mile Time
Then scribe aline and go maxium of 50 degrees more. When component part replacement is necessary, use the engine type and serial number to identify the correct part. 15-20 foot pounds
VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 0000005197 00000 n
Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. These are two questions which should not be asked. Nonetheless, we suggest you read the user manual. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. HVr6D 8J4I`Pv. fd tH,}A]vq
`1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. I don't think there is a difference in clutch adjustment procedures.
You should be using a service manual to obtain the correct values for the motorcycle you are working on. How did I know you werent using a service manual? Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. 25-30 foot pounds
70 foot pounds
Or did you lose the key to your Harley Davidson? (101.6 mm)Piston displacement - (approx.) In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. 2.) Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike.